Upgrade your MuZ (MZ) Skorpion 660—powered by the reliable Yamaha 660 single-cylinder engine—with this proven Mikuni TM38-86 flatslide carburetor conversion kit. Available in budget-friendly TM38 form, as well as higher-performance TM40 and TM42 pumper variants, the TM38 offers a cost-effective step up over worn-out or problematic OEM carbs (often the restrictive 26mm Teikei/YDIS unit).
This setup has been a go-to economical replacement for decades among riders of Honda XR600/XR650, Yamaha XT600/SZR660, and similar big singles dealing with hard starting, hesitation, flat spots, poor throttle response, or non-repairable stock carbs. Say goodbye to those frustrations and unlock smoother, more responsive performance with easier starting and better overall enjoyment.
- Flatslide design in a smooth-bore venturi for superior airflow, sharper throttle response, and a broader powerband compared to round-slide or OEM carbs.
- Eliminates common issues like bogging, hesitation, and cold-start problems.
- Includes pre-jetted carb plus spare main jets for fine-tuning wide-open throttle (WOT) under varying conditions (altitude, climate, fuel octane, mods like exhaust/cams/porting).
- Proven reliability on similar Yamaha 660 applications.
Key Kit Components (Standard TM38 Kit)
- Mikuni TM38-86 flatslide carburetor (38mm bore; external bell crank for push-pull throttle cables).
- PA11 carbon fiber nylon printed two-into-one manifold adapter with mounting hardware and gaskets.
- Heavy-duty rubber engine mounting sleeve with clamps.
- 1/4-turn quick-action throttle assembly with nylon-lined cable and low-profile 90° carb-end fitting.
- Installed jets + spare main jets for WOT tuning.
- Knob-style choke (rarely needed; for cold climates where access is tricky, optional cable choke adapter kit MK-412 or full bracketed cable kit MK-412-310C sold separately).
Kit Options
- Basic Kit: For use with a pod filter (not included; recommend high-flow like 150mm Red Uni-Filter with sock or similar cloth/paper pod).
- Air-Box Connection Kit (optional/add-on): Includes black anodized alloy sealing plate (riveted to OEM airbox face after cutting a larger central hole to replace twin ports), alloy flange, reinforced silicone pipe, and clamps for clean, sealed connection above the shock.
Important Installation Notes
- Throttle Cable Clearance Mod: The TM38 (and TM42 RH-control versions) requires a simple tank modification for the top/center-exit cable. A low-profile 90° fitting needs ~25mm clearance above the carb.
- Drain all fuel, then use a heat gun to slowly warm a broad area of the polyethylene tank until soft (~140°C; avoid shiny/melting surface—ensure full heat penetration).
- Gently depress with a broom handle to form a forward contoured channel.
- Cool evenly; material retains full strength if not over-thinned.
- Takes ~30 minutes with test fits; if unsure, have a professional do it (plastic tank specialist recommended).
- Note: TM40 pumper and TM42 LH-control versions typically clear without mod.
- Airbox/Pod Setup: For pod use, cut the front of the airbox to fit a large high-flow pod. Discuss airbox adapter options with us—some components from our Yamaha 600 Belgarda or 350 kits may adapt.
- Tuning: Climate, altitude, fuel, and engine mods affect final jetting. We include a practical range of jets for worldwide use. Follow standard Mikuni tuning procedures (plug reads, WOT tests) for optimal results.
Custom / Individual Component Orders please contact us
This conversion delivers noticeable gains in throttle crispness, power delivery, and reliability—making your Skorpion far more enjoyable on road or trail. Far outweighs the minor prep time!
Ordering Information
To ensure perfect fit and recommendations:
- Year and variant of your MuZ Skorpion 660 (Sport/Replica/Tour/Traveller)
- Current exhaust (stock or aftermarket)
- Any engine mods (exhaust, airbox, etc.)
- Intended use (street, touring, etc.)
- Preference: Basic/pod, airbox kit, or custom parts?
Questions or need photos/references for the tank mod? Contact us—we specialize in these Yamaha 660-based singles and can guide you every step.